Tensan Silicone Potting: Industry - Leading Performance with All - Round Excellence
Time:2025-01-10
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The choice of Tensan‘s silicone potting is mainly based on its unparalleled advantages in multiple dimensions. These advantages enable it to stand out in applications across numerous industries, making it an ideal choice for fields such as electronic device manufacturing, automotive electronics, and new energy.
Exceptional Electrical Performance
- Outstanding Insulating Ability：Tensan‘s silicone potting exhibits extremely stable and excellent electrical insulation properties. In electronic devices, there are different potential differences between various electronic components. A slight oversight could trigger electrical faults such as short - circuits, leading to abnormal device operation or even damage. However, Tensan‘s silicone potting can create a robust and reliable insulating barrier between these components, effectively isolating different potentials and significantly reducing the risk of short - circuits. This ensures that electronic devices can operate stably and reliably in complex electrical environments. Whether in low - voltage consumer electronics or high - voltage industrial control equipment, its outstanding insulating ability plays a crucial role.
- Stable Dielectric Performance：Apart from high insulation, it also possesses stable dielectric properties. This means that under different electric field frequencies and temperature conditions, its dielectric constant and dielectric loss factor can remain within a relatively stable range. This stability is particularly important for some high - frequency electronic devices with extremely high requirements for electrical performance, such as communication base station equipment and satellite navigation devices. In these devices, stable dielectric performance can guarantee accurate signal transmission and efficient processing, avoiding signal distortion and delay caused by fluctuations in dielectric performance.
Robust Temperature Adaptability
- Ultra - wide Operating Temperature Range：Tensan‘s silicone potting can be used within an extremely wide temperature range, typically maintaining good performance in environments ranging from - 45°C to 200°C. In high - temperature environments, many common materials undergo physical and chemical changes due to heat, resulting in performance degradation or even failure. Nevertheless, Tensan‘s silicone potting can still maintain appropriate elasticity and flexibility at high temperatures, without experiencing hardening, cracking, or other such phenomena, thus ensuring that its protective effect on electronic components remains unaffected. In low - temperature environments, it does not become brittle like some materials, losing its original properties. This ultra - wide operating temperature range makes it suitable for various application scenarios with demanding temperature requirements, such as aerospace equipment and electronic components around automotive engines.
- Good Thermal Stability：This potting silicone not only can adapt to extreme temperatures but also has good thermal stability. Under long - term high - or low - temperature environments, its physical and chemical properties do not change significantly. Even after experiencing multiple temperature cycling changes, it can still maintain stable performance and will not deteriorate due to the repeated effects of thermal expansion and contraction. This characteristic provides a reliable guarantee for electronic devices that need to operate in complex temperature environments for an extended period, reducing equipment failures and maintenance costs caused by temperature factors.
Excellent Weather Resistance
- Resistance to UV Radiation：Tensan‘s silicone potting has excellent resistance to ultraviolet radiation. In outdoor environments, electronic devices are exposed to sunlight for extended periods, and the radiation of ultraviolet rays can cause many materials to age, change color, and experience performance degradation. However, through special formula design, Tensan‘s silicone potting can effectively absorb and scatter ultraviolet rays, preventing damage to its internal structure. After long - term exposure to ultraviolet rays, it can still maintain its original physical and chemical properties, with little change in color, and its protective effect on electronic components does not weaken. This makes it widely used in outdoor electronic devices, such as solar photovoltaic modules and outdoor lighting equipment.
- Resistance to Ozone Erosion：In some special environments, such as around high - voltage electrical equipment and in chemical production workshops, there is a certain concentration of ozone. Ozone has strong oxidizing properties and can severely erode many materials, leading to a rapid decline in material performance. Tensan‘s silicone potting, with its unique chemical structure, has good tolerance to ozone. Even when exposed to high - concentration ozone environments for a long time, it does not undergo obvious chemical reactions and does not show signs of oxidation or corrosion, ensuring its normal use in these special environments.
- Extra - long Service Life：Combining its excellent UV and ozone resistance, as well as good physical and chemical stability, Tensan‘s silicone potting has an extra - long service life. Under normal usage conditions, its service life can reach approximately 20 years. This means that electronic devices potted with Tensan‘s silicone potting can operate for a long time without the need for large - scale maintenance and replacement, greatly reducing equipment usage costs and maintenance workload, and improving equipment reliability and stability.
Good Shock - Absorbing and Cushioning Performance
- Effective Stress Elimination：During the operation of electronic devices, due to various reasons such as mechanical vibration and temperature changes, certain stresses are generated. If these stresses cannot be effectively eliminated, they may cause problems such as solder joint cracking and pin deformation of electronic components, affecting the normal operation of the device. Tensan‘s silicone potting, after curing, is a soft and elastic material that can effectively absorb and disperse these stresses, playing a good shock - absorbing and cushioning role. It can wrap electronic components tightly like a soft protective pad, enabling the components to disperse stresses evenly when subjected to external forces, avoiding damage caused by local stress concentration.
- Resistance to External Vibration：For some electronic devices that need to operate in a vibrating environment, such as automobiles, aircraft, and industrial machinery equipment, the shock - absorbing and cushioning performance of Tensan‘s silicone potting is particularly important. It can effectively resist the impact of external vibration on electronic components, ensuring that the device can still operate stably in a vibrating environment. Even under severe vibration conditions, the potting silicone can absorb vibration energy through its own elastic deformation, reducing the impact of vibration on electronic components, thus guaranteeing the reliability and stability of electronic devices.
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